VTT Technical Research Centre of Finland has launched a pioneering initiative focused on developing low-carbon, water-efficient technology for the production of fibre-based products. This initiative, dubbed "Energy First," has the potential to significantly reduce water usage by up to 90% and overall energy consumption by more than half.
The project aims to address the pressing environmental and economic challenges facing the forestry and textile industries, which are grappling with rising energy costs and dwindling fibrewood resources. By creating a new manufacturing process with minimal water and energy requirements, VTT hopes to establish a new benchmark for sustainability in these sectors.
With a budget of â¬20 million over the next four years, the Energy First initiative will see the establishment of a new open-access pilot line in Jyväskylä, Finland. This facility will serve as a testing ground for the development of commercially viable, sustainable alternatives for a wide range of fibre-based products, including cardboard packaging, hygiene products, and non-woven fabrics.
VTT's scientists estimate that the new manufacturing process will lead to a substantial reduction in carbon emissions and a significant decrease in water consumption, potentially by up to 90%. The overall objective is to reduce energy consumption by as much as 50%.
The project aligns with the European Union's Packaging and Packaging Waste Directive, which mandates sustainable raw materials and manufacturing processes for packaging materials. The initiative's focus on recyclable bio-based packaging solutions is expected to contribute to a circular economy model for the forestry and textile industries.
Furthermore, the project seeks to enhance the competitiveness of fibre-based products by making them lighter and more resource-efficient. This approach addresses the growing demand for eco-friendly packaging solutions, fuelled by the boom in global e-commerce.
Funded by the European Union, the European Regional Development Fund (ERDF), VTT, and collaborating companies, the Energy First initiative is a collaborative effort. The consortium is actively involved in EU projects such as SteamDry, demonstrating a strong commitment to fostering sustainable solutions within the broader European landscape.
This initiative marks a significant step towards a more sustainable future for the forestry and textile sectors. By reducing reliance on traditional energy-intensive manufacturing processes, the Energy First project offers a promising pathway to lower emissions, conserve precious resources, and improve the overall environmental performance of these crucial industries.